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HLCDs, or
"horn-loaded compression drivers", are a type of high-end car
audio speaker design stemming from pro-audio experimentation in the late
'80s. They have evolved into a science, and over the years, have been used
with good results by many SQ competitors. They offer several advantages
over conventional speakers, but there are some disadvantages as well.
So what is a "horn"? HLCD horns are meant to play as single
point sources for all upper midrange and treble frequencies in a typical
system. A horn has two parts: a compression driver with magnet structure,
and a horn body. They are designed to mount under the dash of most cars,
firing parallel to the floor from the far left and far right under-dash
locations. The compression driver uses a moving "diaphragm" to
produce sound, and by horn-loading this driver, the air space inside the
horn couples with the diaphragm of the driver and allows the small element
to move a larger volume of air than normal. This increases the sensitivity
of the horn speaker in comparison to conventional cone drivers. It's the
same principle used by cheerleaders when they scream their cheers at the
game thru a megaphone (you know, that cone-shaped thingy). Typically, an
HLCD speaker has a sensitivity of over 100dB/1m/1W, whereas most
conventional cone drivers in the same frequency range are about 10dB
lower. Currently, the manufacturers of mass-produced HLCDs include Illusion
Audio, USD Audio,
Veritas, Image
Dynamics, Crossfire,
and JRSpeaker (Crystal). All of these different horns are built on the
same principles, but differ somewhat in driver selection, horn material,
and horn geometry.
Horns for in-car use are built on the premise that near-equal path-lengths
are optimal, and by design, the compression drivers of these horns are
placed well under the dash in an attempt to equalize their path-lengths.
Furthermore, the actual horn itself not only increases the driver
sensitivity, but also serves to control the dispersion pattern of the
speaker's sound wave. Car horns are actually
"exponential-dispersion" horns, meaning at different axis
positions they have different loudness levels. While I am not well versed
in "horn-guru" lingo, I will attempt to explain in laymen's
terms.
Car horns have several parts: the mounting flange, the "mouth",
the throat, and the compression driver orifice at the far back. I won't
waste time here trying to explain what they look like, but realize the
horn mouth is the actual speaker opening and fires toward the listener.
Also realize the throat of most standard-size horn bodies is several
inches long, placing the actual compression driver well behind the front
surface of the speaker, increasing the path-length. The mouths of most
horns are approximately 2.5" high and 12" wide. When installed,
this mouth is about 2-3" from the far side of the dash, and spans
across longitudinally toward the opposite side of the car. The opposite
side horn should be located in a "mirror-image" fashion as well.
A horn's
interior shape is designed to direct the bulk of its sound off-axis toward
the opposite listener. Recall what we discussed in the "path length
/intensity trading" topic. Horns are built to do that for you. If you
look at, say an Image Dynamics full-size horn body directly in front of
you, you will notice the interior of the horn widens as the
"mouth" goes toward the opposite side. You'll also notice the
flange inside is chamfered and the opening very small toward the nearside
of the mouth. By designing the horn in this fashion, ID is able to control
the loudness levels across the mouth of the horn. I am not sure the exact
distribution of the sound wave, but I believe it is 30% on axis and 70%
off axis. Regardless of the actual numbers, what we need to realize is
that horns are loudest toward the center of the car, focusing the bulk of
their energy off-axis and creating good imaging and center focus. This is
what most of them are designed to do. The proper terminology for this
design is "controlled-dispersion", where the speaker itself is
designed to have a specific dispersion pattern and axial response
characteristics.
A typical system that employs horn drivers is as follows--- HLCD horns for
right and left mid's and highs, a pair of midbass/midrange speakers either
in the kicks or doors, and subwoofers somewhere. Many guys choose to do a
true 4-way set-up with dedicated midbasses and dedicated midrange drivers
to accompany the horns. Either way can net good results.
The frequency response of horns basically depends on two things; the size
and build material of the compression driver diaphragm and the size and
shape of the horn body. At the top end, horn freq response usually hits a
brick wall at just under 20KHz due to sound wave interactions and
reflections inside the horn body, but this often isn't audibly noticeable
if the system is tuned correctly. On the other side of the spectrum, horn
body size greatly affects low-end frequency response. The bigger the horn,
the lower it goes. The ID mini-horns are the smallest available on the
market. And being the smallest, their freq response goes down to only
about 900 Hz at best. Step up to a full size horn body and they are able
to play down to around 600 Hz. Some Veritas models have spec'd freq
response of lower than 600 Hz, and there ARE guys out there with
custom-built horns that play down to 400 Hz (Richard Clark, Mark Eldridge,
and others from the "old school"). Recall that the
"optimal" front stage speaker is one that can play all
frequencies from a single point source. Well, HLCDs are designed to do
ALMOST that. By playing all of the upper midrange AND highs from a single
driver, they negate all the ill-effects of having a crossover point in the
mid-to-high transition as well as having likely different path lengths
between the midrange and high freq drivers. Couple this to the
"controlled dispersion" pattern of the horn body, and you have
the ingredients for superb imaging from the get-go.
So what are
the benefits of using HLCDs instead of conventional drivers? First of all,
you are assured of good image placement across the sound stage from the
start, at least from the upper midrange and high frequencies. Second, the
increased loudness of horns allows us to power them with a smaller
amplifier compared to the other speakers in the system. Third, they can
likely be installed in most automobiles and do not take up much space in
the kick panel areas. Fourth, when mounted properly (firing parallel from
under the dash), they couple sonically to the bottom of most dashes, and
this *can* help project the sound upward, giving the sound stage decent
height. In terms or dynamic output, no conventional speaker can match the
dynamics of good HLCDs, but there are ill effects, as we shall discuss in
a sec. In comparison to installing conventional drivers in kick panels, it
is easier to install horns and get great staging characteristics simply
b/c horns are specifically designed to give you near-exact stage results
in a "drop-in" fashion.
As mentioned, there are drawbacks to using HLCDs in an SQ system. We
discussed some of the design goals of under-dash horns and what we can
expect in terms of performance. We can also expect tonality problems,
which stem from the "megaphone effect" in the upper midrange/low
treble region, as the internal shape of the horn body, which naturally
boosts frequencies in the 3KHz region, affects the sound wave. This lends
to the "nasal" sound character of virtually all horn drivers.
The top end of the frequency spectrum is also affected in horns and
results in a sharp frequency roll-off above about 17KHz, but only
well-trained ears can sense this deviation b/c the perceived high
frequency brightness of most horns masks this effect. On an RTA this
roll-off is very pronounced. This is one reason many competitors using
horns supplement the high end with an additional set of tweeters,
especially for RTA testing.
Since horns are shaped to emit the bulk of their sound wave toward the
opposite listener (great for imaging), the outer portions of the stage
suffer from lack of width. I quick comparison of different mfgr's horn
designs shows how this problem materializes. Veritas horns are the lesser
offender in stage width as their design funnels a higher percentage of
sound to the left and right as compared to the direct on-axis position.
This is very tough to explain in words, but if you look at the internal
shape of a Veritas horn mouth, it resembles an hourglass, with a very
small cross-sectional opening firing right at the listener, but to the
left and right, the opening enlarges, moreso toward the center of the car.
USD horns are simply curvilinear in shape, firing smoothly toward the
center of the car. They have no decrease in opening height to speak of,
and thus the direct wave tends to be a little too loud. A technique that
has been used with these horns is placing a block of fiberglass insulation
or other absorptive material partially across the horn mouth to mask the
on-axis sound wave just enough to allow for proper dispersion.
Image
Dynamics uses a decreased cross-sectional opening to attenuate the on-axis
response, widening it toward the center. This directs the bulk of the
output toward the opposite listener, but there is no "flared
opening" directing sound outward to speak of. Illusion Audio uses
both a decreased opening height on-axis AND small "vanes" inside
the horn body in it's throat to direct the sound. While not as small an
opening as the ID, the Illusion exhibits similar characteristics, but does
make an effort to widen the dispersion toward the outer border of the
vehicle. The Crystal and Crossfire horns are very similar to the USD
design, using a curvilinear shape to direct the sound wave off-axis.
So, what does all of this mean in the real world? It means horns are great
for imaging and getting the elusive "center image focus", but
are not great for stage width. This is a byproduct of design factors and
controlled linear dispersion. Conventional drivers have uniform dispersion
that is not linear, and as such, they can greatly improve stage width in
comparison. In the SQ judging lanes, stage width is determined by
sonically localizing the far left and far right imaging cues and
determining where this sonic boundary is located in the vehicle. The A
pillars are most often used as a reference here, and pillar to pillar
width is a good goal to have when designing your system. The best systems
can portray stage width beyond the pillars, and if the system is
determined to have a width INSIDE the pillars, score deductions result.
Seldom does a horn car have a stage that spans pillar to pillar w/o adding
additional speakers to supplement them. Most horn car soundstages only
span from about 2" inside the a pillars at best. Many guys using
horns in the lanes will add a set of tweeters, either on the A pillars or
sail panels, to help them with width and RTA. They tend to cross them over
at 16KHz and up so these tweeters can pick up where the horns begin to
roll off. While this does assist the width to a degree, it only does so in
the higher frequencies, and seldom does it affect midrange imaging and
width. A superb SQ system will have a stage that is wide no matter what
frequency is played. This is one instance where conventional drivers have
an advantage over horns.
To take this a little further, most high-end horns only play down to
approximately 650Hz. The remainder of the front stage frequencies must be
picked up with a dedicated midrange and/or midbass speaker of conventional
design. Most horn cars use midranges placed underneath the horns in the
kick panels and are angled for proper imaging characteristics. Sometimes,
the midrange or midbass is placed in the door locations and consequently
will have a large difference in path lengths. While HLCD systems take care
of the upper octave x/o point that most conventional component sets have,
they introduce a NEW x/o point in the low midrange, and the resultant
phase shift that occurs at this point can and will be troublesome to some
degree requiring "tweaking" to compensate.
Because the
horn will project it's frequencies upward and can couple with the dash's
front side in doing so and because the mids in the kicks do NOT have a
controlled dispersion, many HLCD systems suffer from what a few audiophile
SQ judges call a "layered" sound stage. What this means is you
get a frequency-dependant stage height where the notes in the sound stage
appear on top of each other. You get high frequencies at the highest level
of the stage, the upper midrange just below that, lower midrange even
lower, and so on. Sometimes it can sound like the separate instruments are
playing above or below one another. This is most prominent in the low
midrange/midbass region, where you can tell the highs are nice and high
(near eye level) but the preponderance of the low notes seem to come from
the floor. Very careful tuning and mid/midbass speaker placement is vital
to overcome this phenomenon with HLCDs. We must also keep in mind that
mounting a full size horn under a dash will decrease the dispersion area
available to the midrange drivers mounted in kick panels. This can also
affect how "high" the mids can project their sound in the stage.
Another problem with horns is their frequency response curve. We've all
undoubtedly heard the so-called "myth" that horns need massive
EQ to sound good. Well, this is a misunderstanding, b/c they can sound
"good" with minimal EQ. What we should say is that "horns
need several bands of EQ to smooth out there freq response to a proper
curve". Due to their design, the sound waves emitted from the
compression driver encounter many different interactions inside the horn
body as the sound travels outward. There are reflections and resonations
occurring at several different frequencies, and even the horn body itself
can resonate (this is another problem, and some guys actually damp the
horn bodies with dynamat to combat this effect). The resulting freq
response curve of HLCD drivers consists of a series of several peaks and
dips, some of which are several dB deep. It should be common knowledge
that in order to achieve excellent SQ we must have a response that has
smooth transitions from freq to freq or the system just will not sound
realistic, warm, or natural. Equalization is vital to smoothing out HLCD
response curves, and it is for this reason that most horn competitors
utilize 1/3 octave EQs in their systems. When you couple this to the fact
that the response also will depend on the car's acoustic properties, the
need for an EQ heightens.
I am sure we will touch on some more areas of sonic problems with both
designs during our discussions, but for now it has been suggested I do a
comparison of HLCDs to conventional drivers, just a quick glance at the
pros and cons of each design. We will break it down into categories, which
are important in a competition system, so here goes:
Tonality> Out of the box, conventionals are better. With proper tuning,
equal tonal characteristics can be had with both designs, although the top
end of the frequency spectrum is most realistic using conventional
drivers.
Dynamic
Output> Horns rule, hands down. Remember, they are 10dB or so MORE
efficient compared to cones. Only a creatively mounted on-axis
conventional system can rival HLCDs in dynamics.
Position to sound stage> Good results can be obtained with either.
Depends on tuning and speaker location.
Stage Depth> Again, good results with either depending on above,
however, many listeners will feel like HLCDs provide an "in your
face" kind of sound with little delineation of stage depth cues.
Again, it depends on tuning.
Imaging> Very tight focus of upper midrange and high freqs goes to the
HLCDs. Cones can also image perfectly, but can often need much more effort
to do so. In either case, "proper" imaging (that is, ALL
frequencies) is a byproduct of careful driver placement mainly, in
addition to all of the topics covered in the previous SQ articles.
Stage height> This is a toss-up and depends on system design and driver
placement (and negating that pesky layering effect I mentioned). The best
horn systems can portray an eye-level stage, but so can systems with kick
panels and especially dash speakers.
Stage width> Conventionals
Ambience> Most guys feel conventionals, having a more natural sound and
sound wave dispersion pattern, can produce more "lifelike"
ambience.
These are a few of the main categories; we can discuss these and others as
the time arises. Pictures of a typical horn installation will follow. The
important thing to realize is we are comparing two totally different
speaker designs, each with it's own strengths. So whether to use HLCDs or
not is a question we all must figure out for ourselves. Try to listen to
properly tuned cars using both designs and find the sound you like, and
then run with it! |